PROFILEN® |
PTFE Yarns and Fibers
PTFE (polytetrafluoroethylene) fibers offer a unique blend of chemical and
temperature resistance coupled with a low friction coefficient. Since PTFE
is chemically inert, it is able to withstand exposure to the harshest of
environments. The friction coefficient, which is the lowest of all fibers,
makes PTFE widely used as bearing replacement material as well as release
material when stickiness is a concern. With a service temperature range
of 100C to ~260C, Profilen is ideal for applications that require
broad temperature ranges.
I. Profilen Fibrillated Staple Fibers
Name |
802/60 |
803/60 |
804/60 |
810/60 |
810/120 |
Staple Length |
54 mm |
54 mm |
54 mm |
54 mm |
106mm |
Decitex (dtex) |
2 |
3 |
4 |
10 |
10 |
Denier (den) |
1.8 |
2.7 |
3.6 |
9 |
9 |
Core Dimensions |
Irregular |
Irregular |
Irregular |
Irregular |
Irregular |
Tenacity (CN/tex) |
13 |
13 |
13 |
13 |
13 |
Elongation (%) |
25 |
25 |
25 |
25 |
25 |
Breaking Strength (N) |
N/A |
N/A |
N/A |
N/A |
N/A |
Shrinkage @ 200C (%) |
12 |
12 |
12 |
12 |
12 |
Specific Gravity |
2.1 |
2.1 |
2.1 |
2.1 |
2.1 |
Crimp# (#/inch) |
N/A |
N/A |
N/A |
N/A |
N/A |
Crimp (%) |
17.5 |
17.5 |
17.5 |
17.5 |
17.5 |
Data represents average values.
II. Profilen Monofilament Yarns
Name |
204/300S |
LT-04 |
LT-04/300S |
TA-04 |
LT-12 |
HT04/350S |
Decitex (dtex) |
440 |
440 |
440 |
440 |
1330 |
440 |
Denier (den) |
400 |
400 |
400 |
400 |
1200 |
400 |
Ply |
1 |
1 |
1 |
1 |
3 |
1 |
Twist per inch |
300 S |
To order |
300 S |
To order |
To order |
350 S |
Core Dimension |
Flat |
Flat |
Flat |
Flat |
Flat |
Flat |
Tenacity (CN/tex) |
28 |
20 |
20 |
20 |
20 |
35 |
Elongation (%) |
6 |
4 |
4 |
23 |
4 |
3 |
Breaking Strength (N) |
|
8 |
8 |
8.8 |
24 |
15.5 |
Shrinkage @ 200C (%) |
3 |
4 |
4 |
5 |
4 |
3 |
Specific Gravity |
|
1.6 |
1.6 |
2.15 |
1.6 |
|
# of Spools/carton |
24 |
24 |
24 |
24 |
24 |
24 |
Net Spool Weight in kg |
1 - 2 kg |
1 - 2 kg |
1 - 2 kg |
1 - 2 kg |
1 - 2 kg |
1 - 2 kg |
Data represents average values.
III. Profilen Monofilament Yarns
Name |
MHG011T40 |
MHG022T40 |
MHG025 |
MHG036T40 |
MHG038T30 |
Decitex (dtex) |
110 |
220 |
250 |
360 |
380 |
Denier (den) |
100 |
200 |
225 |
324 |
342 |
Twist (T/m) |
400 Z |
400 Z |
To order |
400 S |
300 S |
Tenacity (CN/tex) |
36 |
36 |
40 |
42 |
42 |
Elongation (%) |
2 |
2.5 |
2.5 |
3.5 |
3.5 |
Breaking Strength (N) |
4.0 |
8.0 |
10 |
15 |
16 |
Breaking Strength (lb) |
0.8 |
1.8 |
2.3 |
3.5 |
3.6 |
Shrinkage @ 200C (%) |
3 |
3 |
3 |
1.5 |
1.5 |
# of Spools/carton |
24 |
24 |
24 |
24 |
24 |
Net Spool Weight in kg |
0.55 or 1.5 kg |
1.1 or 2.5 kg |
1.0 or 2.5 kg |
1 or 2 kg |
1 or 2 kg |
Data represents average values.
IV. Fine Denier Monofilament Yarn
Name |
MHG005 |
MHG011 |
MHG022 |
Decitex (dtex) |
55 |
110 |
220 |
Denier (den) |
50 |
100 |
200 |
Ply |
1 |
1 |
1 |
Twist per inch |
|
|
|
Core Dimension |
flat |
flat |
flat |
Tenacity (CN/tex) |
36 |
36 |
36 |
Elongation (%) |
2 |
2 |
2.5 |
Breaking Strength (N) |
2 |
4 |
8 |
Shrinkage @ 200C (%) |
2 |
3 |
3 |
Number of Spools per carton |
24 |
24 |
24 |
Net Spool Weight in kg |
1 - 2 kg |
1 - 2 kg |
1 - 2 kg |
Data represents average values.
V. Sewing Yarn
Name |
215/1N |
215/3N |
HE15/3N |
MHG12/3N |
MHG24/3N |
Decitex (dtex) |
1500 |
1350 |
1330 |
1150 |
2660 |
Denier (den) |
1350 |
1200 |
1190 |
1050 |
2400 |
S-Twist (T/m S) |
To order |
300 |
na |
300 |
300 |
Z-Twist (T/m Z) |
To order |
400 |
400 |
400 |
400 |
Ply |
1 |
3 |
3 |
3 |
3 |
Core Dimension |
Irregular |
Irregular |
Irregular |
Irregular |
Irregular |
Tenacity (CN/tex) |
27 |
|
|
|
|
Elongation (%) |
6 |
7 |
17 |
4 |
6 |
Breaking Strength (N) |
|
35 |
27 |
45 |
100 |
Breaking Strength (lb) |
|
7.7 |
6.1 |
10 |
22.5 |
Shrinkage @ 200C |
3 |
2.5 |
3 |
1 |
1.5 |
Number of Spools per carton |
|
6 |
6 |
6 |
6 |
Net Spool Weight in kg |
2 kg or 4 kg |
0.5 kg or 1.0 kg |
|||
Data represents average values.
VI. Profilen Fibrillated Monofilament Yarns
Name |
FG-02 |
FG-03 |
FG-04 |
FG-12 |
Decitex (dtex) |
220 |
330 |
440 |
1330 |
Denier (den) |
200 |
300 |
400 |
1190 |
Number of Filaments |
N/A |
N/A |
N/A |
N/A |
Twist per inch |
To order |
To order |
To order |
To order |
Core Dimension |
Irregular |
Irregular |
Irregular |
Irregular |
Tenacity (CN/tex) |
18 |
18 |
17 |
18 |
Elongation (%) |
3.5 |
4 |
4 |
3.5 |
Breaking Strength (N) |
4 |
6 |
7.5 |
24 |
Shrinkage @ 200C |
6 |
5 |
6 |
5 |
Specific Gravity |
2.17 |
2.17 |
2.17 |
2.17 |
Special Properties |
Fibrillated |
Fibrillated |
Fibrillated |
Fibrillated |
Number of Spools per carton |
24 |
24 |
24 |
24 |
Net Spool Weight in kg |
1 & 2 kg |
1 & 2 kg |
1,2 & 3 kg |
1,2 & 3 kg |
Data represents average values.
VII. Applications
Form |
Application |
Nonwoven
|
Automotive Hot gas filtration |
Woven fabric |
Bearing replacement Release fabrics Conveyor belts Gasket tape Mechanical rubber goods |
Wet-laid nonwoven |
Battery separators Liquid filtration Heat shields |
Monofilament |
Release fabrics Filtration fabrics |
Yarns |
Sewing thread Mechanical rubber goods |
Profilen PTFE products are naturally white in color, and dyed versions are available in the following colors:
- red - yellow - light green - green
- lawn green - dark green - light blue - blue
- kings blue - violet - beige - dark red